Circuit Technology Center
 
No. 8.2.2
Component Removal, Surface Mount Chip Components, Hot Tweezer Method

OUTLINE

This procedure covers one commonly used method for removing surface mount chip components.

NOTE
The goal when removing any component is to remove the component as quickly as possible.

CAUTION - Glued Components
A small dot of epoxy is often used to hold chip components in position during wave soldering processing. Typically these components will be located on the bottom side of a circuit board that has through hole components located on the other side. Whenever you see a board like this, you can generally assume that the chip components will be glued onto the board. You'll need to leave the tip on the component for one or two additional seconds in order to transfer enough heat to overcure or soften the adhesive. If required take a wooden stick or curved tweezers and push the component sideways until the glue joint finally gives way.

 

ACCEPTABILITY REFERENCES
IPC-A-610 12.0 Surface Mount Assemblies
   
PROCEDURE REFERENCE
CTC 7721 2.1 Handling Electronic Assemblies
CTC 7721 2.2 Cleaning
CTC 7721 2.5 Baking and Preheating
CTC 7711 7.1.1 Soldering Basics
CTC 7711 7.1.2 Preparation For Soldering
IPC 7711 3.3.2 Tweezer Method

TOOLS & MATERIALS
Caliper
Cleaner
Flux, Liquid
Hot Tweezer Tool with Tips
Microscope
Solder
Wipes

NOTE
Determine the direction the part is to be swept off the circuit board surface. Densely packed circuit board assemblies often leave only one direction for the rework tool to follow when sweeping the part off the surface.

PROCEDURE

  1. Tin the hot tweezer tip.

     

  2. Apply a small amount of liquid flux to both ends of the component.

     

  3. Place the tweezer tips in contact with both ends of the component. When the solder melts, lift the component off the circuit board. (See Figure 1).

     

  4. Clean the area.
 
Solutions Across the Board TM


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Soldering and Rework Skills
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Product Class:  R/F/W/C
Skill Level:  Intermediate
Conformance Level:  High
Revision:  D
Revision Date: Jul 7, 2000
Repair Service Charge

Preview a Video

Preview a Video

  
Surface Mount Chip Component

  
Figure 1: Place the tweezer tips in position. When the solder melts, lift the component off the circuit board


  
Chip Capacitors generally have solid color bodies.
There are five metalized surfaces per end. (face, top, bottom, left, and right sides)


  
A - Stripe
B - Beveled Surface
The striped or beveled end is the "positive" (+) or "anode end".


 
 
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