No. 2.1
Handling Electronic Assemblies
OUTLINE
This procedure covers the proper methods for handling circuit boards.
ACCEPTABILITY REFERENCES |
IPC-A-610 |
3.0 |
Handling Electronic Assemblies |
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PROCEDURE REFERENCE |
CTC 7721 |
1.0 |
Foreword |
IPC 7721 |
2.1 |
Handling Electronic Assemblies |
Electrostatic Discharge (ESD)
Certain components used in electronic assemblies are sensitive to static
electricity and can be damaged by its discharge. Static charges are created
when non-conductive materials are separated, such as when plastic bags
are picked up or opened, when friction occurs between articles of synthetic
clothing, when plastic tapes are dispensed and many other causes.
Destructive static charges are induced on nearby conductors, such as
human skin, and delivered in the form of sparks passing between conductors,
such as when the surface of printed board assembly is touched by a person
having a static charge potential. If touched at the right solder joint
or conductive pattern, the circuit board assembly can be damaged as the discharge
passes through the conductive pattern to a static sensitive component.
It is important to note that usually the static damage level for components
cannot be felt by humans. (Less than 3,000 volts.)
Electrical Overstress (EOS)
Electrical overstress damage can be caused by generation of unwanted
energy; such as spikes, occurring within soldering irons, solder extractors,
testing instruments and other electrically operated equipment. This equipment
must be designed as to prevent unwanted electrical discharges.
ESD/EOS Safe Work Areas
The purpose of an ESD safe work area is to prevent damage to sensitive
components from spikes and static discharges. These areas must be designed
and maintained to prevent ESD/EOS damage.
Handling and Storage Methods
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circuit board assemblies must always be handled at properly designated work
areas.
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Designated work areas must be checked periodically to ensure their continued
safety from ESD. Areas of main concern include:
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Proper grounding methods.
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Static dissipation of work surfaces.
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Static dissipation of floor surfaces.
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Operation of ion blowers and ion air guns.
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Designated work areas must be kept free of static generating materials
such as Styrofoam, vinyl, plastic, fabrics or any other static generating
materials.
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Work areas must be kept clean and neat. To prevent contamination of circuit
board assemblies, there must be no eating or smoking in the work area.
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When not being worked on, sensitive components and circuit boards must be enclosed in shielded antistatic bags. There are three types of ESD protective enclosure materials including:
Static Shielding - Prevents static electricity from passing through the package.
Antistatic - Provides antistatic cushioning for electronic assemblies.
Static Disipative - An "over-package" that has enough conductivity to dissipate any
static buildup.
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Whenever handling a circuit board assembly the operator must be properly grounded
by one of the following:
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Wearing a wrist strap connected to earth ground.
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Wearing 2 heel grounders and have both feet on a static dissipative floor
surface.
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circuit board assemblies should be handled by the edges. Avoid touching the
circuits or components. (See Figure 1).
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Components should be handled by the edges when possible. Avoid touching
the component leads. (See Figure 2).
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Hand creams and lotions containing silicone must not be used since they
can cause solderability and epoxy adhesion problems. Lotions specifically
formulated to prevent contamination of circuit boards are available.
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Stacking of circuit boards and assemblies should be avoided to prevent physical
damage. Special racks and trays are provided for handling.
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Solutions Across the Board
TM
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Product Class: R/F/W/C
Skill Level: Intermediate
Conformance Level: High
Revision: E
Revision Date: Mar 27, 2001
Repair Service Charge
Figure 1: Always handle chip components by the edges with special instruments.
Figure 2: Handle components by edges to prevent contaminating leads with skin oil.
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