Circuit Technology Center
 
No. 7.5.2
Soldering Surface Mount Gull Wing Components, Continuous Flow Method

OUTLINE
This procedure covers the general guidelines for soldering surface mount Gull Wing components. There is basically only one type of Gull Wing component. Whether leads are on two sides or four sides, or whether the component is large or small, the soldering principles are the same.

ACCEPTABILITY REFERENCES
IPC-A-610 12.0 Surface Mount Assemblies
   
PROCEDURE REFERENCE
CTC 7721 1.0 Foreword
CTC 7721 2.1 Handling Electronic Assemblies
CTC 7721 2.2 Cleaning
CTC 7721 2.5 Baking and Preheating
CTC 7711 7.1.1 Soldering Basics
CTC 7711 7.1.2 Preparation For Soldering
CTC 7711 7.1.3 Solder Joint Acceptability Criteria
CTC 7711 5.5.1 Multi-Lead Method - Top of Lead
IPC 7711 5.5.2 Multi-Lead Method - Toe Tip

TOOLS & MATERIALS
Cleaner
Flux
Microscope
Solder
Soldering Iron with Tips
Wipes

PROCEDURE

  1. Add liquid flux to the corner pads.


  2. Place the component in position and hold it steady. The leads must be aligned with the pads. On large components this is best done by aligning the leads on opposite corners. (See Figure 1).


  3. Place the soldering iron tip at the junction between the pad and component lead at one of the corners. Apply additional solder as needed.


  4. Remove the tip. Wait a moment for the solder to solidify before soldering the opposite corner.

  5. Apply solder to the continuous flow solder tip to create a convex bead of molten solder on the tip. (See Figure 2).


  6. Position the solder tip so that the solder bead contacts the top portion of the leads. Slowly move the tip over the row of leads to form proper solder fillets at each joint. (See Figure 3).


  7. Repeat steps 5 and 6 for the remaining sides.


  8. Clean, if required and inspect.
 
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Product Class:  R/F/W/C
Skill Level:  Intermediate
Conformance Level:  High
Revision:  D
Revision Date: Jul 7, 2000
Repair Service Charge

Preview a Video

  
Surface Mount Gull Wing Component

  
Figure 1: Place component and check alignment.


  
Figure 2: Apply solder to the continuous flow solder tip to create a convex bead of molten solder.


  
Figure 3: Slowly move the tip over the row of leads to form proper solder fillets at each joint.
 
 
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