Circuit Technology Center
 
FlextacTM BGA Rework Stencil Kit

If you’ve been using metal stencils for BGA rework, we have some great news for you. Flextac BGA Rework Stencils...a creative new product that is a major improvement over what you may be using now. These flexible solder paste stencils are laser cut from high quality, anti-static polymer film with a residue-free adhesive backing. Because they are self-sticking, no tape or fixturing is needed. The adhesive seals around each BGA pad to prevent solder paste from bleeding under the stencil when the paste is applied. Flextac Stencils are easy to use and leave no residue on the board surface.

Current BGA rework stencils are fabricated from metal and require fixturing or taping to position them and hold them in place. Metal stencils warp easily, and if the circuit board has undulations in the board surface, the metal stencil will not sit flat. Since there is no gasket-like seal, solder paste can easily bleed under metal stencils when paste is applied with a squeegee. Also solder paste can spill out over the sides of flat metal stencils contaminating the circuit board surface. Metal stencils require tedious stencil cleaning. To use metal stencils effectively, a high level of operator skill is required.

To use, the operator folds the pre-scored side tabs and then peels off the cover film from the bottom side of the stencil. The operator holds the side tabs while placing the Flextac Stencil in position. If it is not correctly positioned, it can simply be removed and repositioned. The side tabs also serve as solder dams preventing overspill. No external taping or fixturing is used. Next the operator applies a small dab of solder paste and uses a standard squeegee to spread the paste. Since the residue-free adhesive seals around each BGA pad, the operator can make as many passes as necessary with the squeegee to assure proper aperture filling. The Flextac Stencil is then peeled up leaving a perfect deposit of solder on each pad. Although Flextac Stencils are disposable, they can be used several times.

Application
  • Applying solder paste for BGA rework.
Features and Benefits
  • Residue-free adhesive backing seals around BGA pads to prevent solder paste bleed.
  • Laser cut ensures precise aperture size.
  • Disposable - eliminates tedious stencil cleaning.
  • Flexible - conforms to board surface.
  • Fold-up sides for easy placement and solder paste containment.
  • Low cost.
  • Packaged in a handy ESD safe carrying case

Part Number Description Price
201-3120 Flextac BGA Rework Stencil Kit $199.00
115-5999 Flextac Stencil New Pattern Design Fee 595.00

Flextac BGA Rework Stencil Kit Includes
Part No. Qty Description Replacement Price
B6-119-1422-127 2 Flextac BGA Rework Stencil $49.50 pkg/10
B4-196-1515-100 2 Flextac BGA Rework Stencil 49.50 pkg/10
B6-225-2727-150 2 Flextac BGA Rework Stencil 49.50 pkg/10
B4-256-1717-100 2 Flextac BGA Rework Stencil 49.50 pkg/10
B8-256-2121-127 2 Flextac BGA Rework Stencil 49.50 pkg/10
B6-256-2727-127 2 Flextac BGA Rework Stencil 49.50 pkg/10
B6-272-2727-127 2 Flextac BGA Rework Stencil 49.50 pkg/10
B6-292-2727-127 2 Flextac BGA Rework Stencil 49.50 pkg/10
B8-304-2125-127 2 Flextac BGA Rework Stencil 49.50 pkg/10
B4-324-2323-100 2 Flextac BGA Rework Stencil 49.50 pkg/10
B6-352-3535-127 2 Flextac BGA Rework Stencil 49.50 pkg/10
B6-357-2525-127 2 Flextac BGA Rework Stencil 49.50 pkg/10
B8-361-2525-127 2 Flextac BGA Rework Stencil 49.50 pkg/10
B6-388-3535-127 2 Flextac BGA Rework Stencil 49.50 pkg/10
B6-432-4040-127 2 Flextac BGA Rework Stencil 49.50 pkg/10
B4-484-2323-100 2 Flextac BGA Rework Stencil 49.50 pkg/10
B6-560-4242-127 2 Flextac BGA Rework Stencil 69.50 pkg/10
B8-625-3232-127 2 Flextac BGA Rework Stencil 69.50 pkg/10
B4-672-2727-100 2 Flextac BGA Rework Stencil 69.50 pkg/10
B4-676-2727-100 2 Flextac BGA Rework Stencil 69.50 pkg/10
115-3514 1 Spatula 8.50
115-3502 1 Squeegee Blade Handle 3.75
115-3504 1 Squeegee Blade, 12 mm 9.75/3
115-3506 1 Squeegee Blade, 27 mm 9.75/3
115-3508 1 Squeegee Blade, 35 mm 9.75/3
Freight, duties, and value added taxes may increase prices for products outside the US.
 
Solutions Across the Board TM

Ordering Information

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Flextac BGA Rework Stencil Kit is packaged in a rugged ESD safe case.

The Kit includes 20 different sizes of BGA rework stencils, a spatula handle and three sizes of spatula blades. View larger image.

Step 1: Select the proper size and fold up the side tabs.

Step 2: Peel off the cover film exposing the adhesive backing

Step 3: Place in position using the handy side tabs.

Step 4: Apply paste using a standard metal squeegee.

Step 5: Remove the stencil and save for another reuse or dispose.

Part Number Thickness Aperture Ball Count Ball Pattern Pitch Component Body Price
B6-119-1422-127 .006"
(0.152 mm)
.025"
(0.635 mm)
119 7 x 17
Full Array
.050"
(1.27 mm)
14 mm x 22 mm $49.50 pkg/10
B4-196-1515-100 .004"
(0.102 mm)
.020"
(0.508 mm)
196 14 x 14
Full Array
.039"
(1.00 mm)
15 mm x 15 mm 49.50 pkg/10
B6-208-2323-127 .006"
(0.152 mm)
.025"
(0.635 mm)
208 17 x 17
P4-Row
.050"
(1.27 mm)
23 mm x 23 mm 49.50 pkg/10
B6-225-2727-150 .006"
(0.152 mm)
.025"
(0.635 mm)
225 15 x 15
Full Array
.059"
(1.50 mm)
27 mm x 27 mm 49.50 pkg/10
B4-256-1717-100 .004"
(0.102 mm)
.020"
(0.508 mm)
256 16 x 16
Full Array
.039"
(1.00 mm)
17 mm x 17 mm 49.50 pkg/10
B8-256-2121-127 .008"
(0.203 mm)
.032"
(0.813 mm)
256 16 x 16
Full Array
.050"
(1.27 mm)
21 mm x 21 mm 49.50 pkg/10
B6-256-2727-127 .006"
(0.152 mm)
.025"
(0.635 mm)
256 20 x 20
P4-Row
.050"
(1.27 mm)
27 mm x 27 mm 49.50 pkg/10
B6-272-2727-127 .006"
(0.152 mm)
.025"
(0.635 mm)
272 20 x 20
P4-Row
+4 x 4 center
.050"
(1.27 mm)
27 mm x 27 mm 49.50 pkg/10
B6-292-2727-127 .006"
(0.152 mm)
.025"
(0.635 mm)
292 20 x 20
P4-Row
+6 x 6 center
.050"
(1.27 mm)
27 mm x 27 mm 49.50 pkg/10
B8-304-2125-127 .008"
(0.203 mm)
.032"
(0.813 mm)
304 16 x 19
Full Array
.050"
(1.27 mm)
21 mm x 25 mm 49.50 pkg/10
B4-324-1919-100 .004"
(0.102 mm)
.020"
(0.508 mm)
324 18 x 18
Full Array
.039"
(1.00 mm)
19 mm x 19 mm 49.50 pkg/10
B4-324-2323-100 .004"
(0.102 mm)
.020"
(0.508 mm)
324 22 x 22
P4-Row
+6 x 6 center
.039"
(1.00 mm)
23 mm x 23 mm 49.50 pkg/10
B6-352-3535-127 .006"
(0.152 mm)
.025"
(0.635 mm)
352 26 x 26
P4-Row
.050"
(1.27 mm)
35 mm x 35 mm 49.50 pkg/10
B6-357-2525-127 .006"
(0.152 mm)
.025"
(0.635 mm)
357 19 x 19
Full Array
.050"
(1.27 mm)
25 mm x 25 mm 49.50 pkg/10
B8-361-2525-127 .008"
(0.203 mm)
.032"
(0.813 mm)
361 19 x 19
Full Array
.050"
(1.27 mm)
25 mm x 25 mm 49.50 pkg/10
B6-388-3535-127 .006"
(0.152 mm)
.025"
(0.635 mm)
388 26 x 26
P4-Row
+ 6 x 6 center
.050"
(1.27 mm)
35 mm x 35 mm 49.50 pkg/10
B6-420-3535-127 .006"
(0.152 mm)
.025"
(0.635 mm)
420 26 x 26
P5-Row
.050"
(1.27 mm)
35 mm x 35 mm 49.50 pkg/10
B6-432-4040-127 .006"
(0.152 mm)
.025"
(0.635 mm)
432 31 x 31
P4-Row
.050"
(1.27 mm)
40 mm x 40 mm 49.50 pkg/10
B4-484-2323-100 .004"
(0.102 mm)
.020"
(0.508 mm)
484 22 x 22
Full Array
.039"
(1.00 mm)
23 mm x 23 mm 49.50 pkg/10
B6-560-4242-127 .006"
(0.152 mm)
.025"
(0.635 mm)
560 33 x 33
P5-Row
.050"
(1.27 mm)
42.5 mm x 42.5 mm 69.50 pkg/10
B8-624-3232-127 .008"
(0.203 mm)
.032"
(0.813 mm)
624 25 x 25
Full Array
.050"
(1.27 mm)
32.5 mm x 32.5 mm 69.50 pkg/10
B8-625-3232-127 .008"
(0.203 mm)
.032"
(0.813 mm)
625 25 x 25
Full Array
.050"
(1.27 mm)
32.5 mm x 32.5 mm 69.50 pkg/10
B4-672-2727-100 .004"
(0.102 mm)
.020"
(0.508 mm)
672 26 x 26
Full Array
.039"
(1.00 mm)
27 mm x 27 mm 69.50 pkg/10
B4-676-2727-100 .004"
(0.102 mm)
.020"
(0.508 mm)
676 26 x 26
Full Array
.039"
(1.00 mm)
27 mm x 27 mm 69.50 pkg/10
Freight, duties, and value added taxes may increase prices for products outside the US.
 
 
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